Zeven Development

Control Relays Using a Keypad

Use the IO Expander and Relay Expander to control relays using a Keypad.


Need to control your relays using a Keypad? Then you need the IO Expander with Relay Expanders.  Each IO Expander can control up to 16 daisy chained Relay Expanders for a total of 256 relays. Then using a Keypad connected to the IO Expander control each relay manually.


Final

Use an FCB Maker to convert 7 or 8 digital pins to 1 analog pin. Then connect a 3x4 or 4x4 digital keypad.


Wiring Diagram

Wiring

Note: In the above wiring diagram the IO Expander and Arduino Nano are being powered by the first relay board. All the Relay Expanders are powered from the relay board they are connected to.


Turn relays on by entering the relay number followed by the '#' key. To turn off the relay use the '*' key.



Arduino Code

/* IO Expander
 *  
 * Relay Keypad
 *
 */

#include <SoftwareSerial.h>
#include "IOExpander.h"
#include <avr/wdt.h>

//#define SERIAL_DEBUG
#define MAX_RELAYS    64

#ifdef SERIAL_DEBUG
SoftwareSerial swSerial(8,7);
#endif

char cmd[16];
char key[16] = {};

#define KEYPAD_4x3
//#define KEYPAD_4x4

#ifdef KEYPAD_4x3
#define MAX_KEYS    12

int thresholds[MAX_KEYS] = {18,329,598,1000,1183,1346,1603,1723,1833,2009,2093,2172};
char keypad[MAX_KEYS] = {'1','2','3','4','5','6','7','8','9','*','0','#'};
#endif

#ifdef KEYPAD_4x4
#define MAX_KEYS    16

int thresholds[MAX_KEYS] = {105,394,617,847,1049,1220,1357,1502,1634,1748,1840,1939,2031,2110,2177,2249};
char keypad[MAX_KEYS[ = {'1','2','3','A','4','5','6','B','7','8','9','C','*','0','#','D'};
#endif

void setup()
{
  int i;
 
  Serial.begin(115200);

#ifdef SERIAL_DEBUG
  swSerial.begin(115200);
  swSerialEcho = &swSerial;
  swSerial.println("DEBUG");
#endif  
  wdt_enable(WDTO_8S);

  delay(100);                           // Wait 100 ms for IO Expander Title
  while (Serial.available()) Serial.read(); // Flush RX buffer
 
  sprintf(cmd, "eb%d", MAX_RELAYS / 16);
  SerialCmdDone(cmd);

  // Configure keypad
  SerialCmdDone("s2t1d;sc0,0");
  Serial.print("sc");
  for (i = 0; i < MAX_KEYS; i++)
  {
    if (i) Serial.print(",");
    Serial.print(thresholds[i]);
    Serial.print(",\"");
    Serial.print(keypad[i]);
    Serial.print("\"");
  }
  SerialCmdDone(";sd100");                 // Keypad debounce 100ms
}

void loop()
{
  int i,relay;
  char ch;
 
  SerialCmd("s2r");
  int len = strlen(key);
  SerialReadString(key+len, sizeof(key)-len); // Concatinate keypad characters
  SerialReadUntilDone();

  for (i = 0; i < strlen(key); i++) {
    ch = key[i];
    if (!isdigit(ch)) {
      key[i] = NULL;
      if (ch == '*' || ch == '#') {
        relay = atoi(key);
        if (relay > 0 && relay <= MAX_RELAYS) {
          Serial.print("e");
          Serial.print(relay);
          if (ch == '#') Serial.println("o"); // Turn on relay
          else Serial.println('f');           // Turn off relay
          SerialReadUntilDone();              // Wait for the '>' prompt
        }
      }
      strcpy(key, key+i+1);
      break;
    }
  }
 
  wdt_reset();
  delay(100);
}